1673-159X

CN 51-1686/N

基于FMEA的渣浆泵用机械密封失效分析及改进措施

Failure Mechanism and Improvement Measures of Mechanical Seal for  Slurry Pump Based on FMEA

  • 摘要: 根据某公司近几年渣浆泵用机械密封产品返厂维修真实数据,统计各类密封元件失效导致密封失效的占比情况,并根据渣浆泵用机械密封基本结构及工作原理分析各类密封元件失效机制及表现形式,总结维修处理办法。利用故障模式及后果分析法(FMEA)计算渣浆泵用机械密封各潜在故障模式的风险顺序数(RPN),确定端面变形、温度异常、密封元件磨损、腐蚀是风险顺序数较高的故障模式;根据分析结果从设计制造、安装、运行过程中提出相应改进优化措施。该研究可为降低故障风险、延长装置使用寿命、降低渣浆泵用机械密封使用成本提供参考。

     

    Abstract: According to a company's real data on returning mechanical seals for slurry pumps to the factory for repairs in recent years, the proportion of seal failures caused by failures of various sealing elements was worked out. We analyzed various sealing elements based on the basic structure and working principle of mechanical seals for slurry pumps failure mechanism and manifestation, and summarized the maintenance and treatment methods. By using the failure mode and effect analysis (FMEA) method, we calculated the risk sequence number (RPN) of each potential failure mode of the mechanical seal for slurry pumps, and the results show that the risk sequence number of failure modes are end face deformation, temperature abnormality, seal element wear, corrosion, etc. According to the analysis results, corresponding improvement and optimization measures are proposed from the design, manufacture, installation, and operation processes to reduce the risk of failure, extend the service life of the device, and reduce the cost of using the mechanical seal for the slurry pump.

     

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