1673-159X

CN 51-1686/N

过热蒸汽三偏心蝶阀流量特性研究与优化

Optimization of Flow Characteristics of Superheated Steam Triple-eccentric Butterfly Valve

  • 摘要: 为获得过热蒸汽三偏心蝶阀的流量特性并对其优化,文章建立三偏心蝶阀CFD模型,使用3参数S-R-K状态方程模拟过热蒸汽密度,采用多项式拟合比热容、导热系数、黏度系数在工况中的变化,将求解计算后得到的流量系数绘制成流量特性曲线图。由曲线图可知,在开度为80°~ 90°时三偏心蝶阀的流量特性严重偏离等百分比特性。针对这一问题,考虑改变三偏心蝶阀外形结构,形成了消去凸台、减小锥面斜度、增减偏心距等10个方案,并分别将不同方案计算后得到的流量系数拟合成曲线进行比较,找出最优的方案,然后通过分析压力场和速度场进一步验证优化方案的有效性。研究结果表明,改变蝶板底面与压板外端面的距离最有利于流量特性的优化。该研究可为设计人员提供参考方向。

     

    Abstract: In order to optimize the flow characteristics of a triple-eccentric butterfly valve which control the superheated steam, a CFD model was established, and the three-parameter S-R-K equation of state was used to simulate the superheated steam density, and the flow coefficient was taken into a flow characteristic curve diagram. The graph indicates that when the opening is 80°~90°, the flow characteristic of the triple-eccentric butterfly valve deviated seriously from the equal percentage characteristic. Aiming at this problem, the shape and structure were considered and then 10 schemes were worked out. According to each of the schemes, the flow coefficients were calculated based on fitting method. Then the optimal scheme was found.To further, the effectiveness of the optimization scheme was verified by analyzing the pressure field and velocity field. The results indicate that the change of the distance between the bottom surface of the butterfly plate and the outer end surface of the pressure plate has the greatest advantage on the improvement of flow characteristics.

     

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