1673-159X

CN 51-1686/N

基于CFD的摩托车散热器数值模拟及优化

Numerical Simulation and Optimization of Motorcycle Radiator Based on Computational Fluid Dynamics

  • 摘要: 为确保摩托车散热器进水温度处于可控范围,以某摩托车冷却系统为研究对象,通过部件单品流阻测试、水泵性能测试、发动机热平衡测试、散热器换热性能测试,收集冷却系统基础试验参数,为冷却系统流量分析、散热器进水温度分析提供边界输入。分析结果表明:水泵性能曲线与冷却系统阻力曲线匹配得到发动机转速9000 r/min时水泵的工作流量为23.5 L/min,热平衡测试串接流量计及测试工装造成系统阻力略有增加,冷却系统流量为22.5 L/min。发动机在转速9000 r/min时工作功率最大为14 kW,发热功率约为7.1 kW,仿真的散热器进水温度为109 ℃,不满足低于100 ℃的水温控制目标。通过优化蜗壳导流、出风口、叶轮高度增加6 mm、叶轮宽度增加5 mm,散热器进风量从126.7 g/s提升至188.5 g/s,散热器芯体表面风速从6.3 m/s提升至9.38 m/s,风量及风速提升效果明显。优化后散热器进水温度为96 ℃。整车热平衡测试结果显示最高车速工况下优化方案的散热器进水平衡温度、缸温、油温分别为98、149、114 ℃,相比初始方案下的温度分别降低13、18、13 ℃,验证了优化方案是有效的。研究结果可为整车冷却系统散热性能评估及水温优化提供理论指导。

     

    Abstract: To ensure that the coolant inlet temperature of the motorcycle radiator is within a controllable range, a motorcycle cooling system was taken as the research object. Basic experimental parameters of the cooling system were collected through component flow resistance testing, water pump performance testing, engine thermal balance testing, and radiator heat transfer performance testing, providing boundary inputs for flow rate analysis of the cooling system and radiator coolant inlet temperature analysis. The analysis results show that through the match analysis of pump performance curve and cooling system flow resistance curve, the working flow rate of the water pump is 23.5 L/min when the engine speed is 9000 r/min. The series connection of flow meter and testing fixture in engine thermal balance test causes a slight increase in system resistance, and the cooling system flow rate is 22.5 L/min. The maximum operating power of the engine at a speed of 9000 r/min is 14 kW, with a heating power of approximately 7.1 kW. The simulated inlet coolant temperature of the radiator is 109 ℃, which does not meet the coolant temperature control target of less than 100 ℃. By optimizing the volute guide, air outlet, and increasing the height of the impeller by 6 mm and the width of the impeller by 5 mm, the inlet air volume of the radiator was increased from 126.7 g/s to 188.5 g/s, and the air velocity of the radiator core was increased from 6.1 m/s to 9.28 m/s. The improvement effect of air volume and air velocity was significant. After optimization, the inlet coolant temperature of the radiator is 96 ℃. The results of the vehicle thermal balance test show that the radiator inlet balance temperature, cylinder temperature, and oil temperature of the optimized design under the highest vehicle speed condition are 98, 149 and 114 ℃, respectively. Compared with the initial design, the temperatures are reduced by 13, 18 and 13 ℃, which verifies the effectiveness of the optimized design. The research results can provide theoretical guidance for evaluating the heat dissipation performance of the vehicle cooling system and optimizing of coolant temperature.

     

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