1673-159X

CN 51-1686/N

35 MPa玄武岩纤维增强复合材料气瓶快速充装温升数值模拟

Numerical Simulation of Temperature Rise of 35 MPa Basalt Fiber Reinforced Composite Gas Cylinder During Rapid Filling

  • 摘要: 复合材料气瓶在压缩天然气(CNG)、氢气等快速充装过程中存在温升效应,当温升过于显著时,极易导致纤维增强层的损伤,威胁车用供气系统安全。为提升CNG汽车续航里程和推动玄武岩纤维在汽车中的应用,以CNG充装为例,通过建立二维CFD计算模型,对35 MPa玄武岩纤维增强复合材料气瓶快充温升过程进行数值模拟。结果表明:在设定的45 MPa充装背压、293 K环境温度、2 MPa瓶内初始气压的条件下,经过5 min的快速充装,瓶内气体最高温度可达333 K(60 ℃),温升为40 K,符合ISO 11439 – 2013《天然气汽车车载高压气瓶》的标准;进一步按单一变量原则,分别改变快充时间、环境温度和瓶内初始气压,得出气瓶在设定条件和ISO 11439 – 2013的要求下,最短充装时间和最高充装环境温度分别为100 s和305 K(32 ℃),而瓶内初始压力均满足标准要求。由研究结果可知,应适当减缓35 MPa玄武岩纤维增强复合材料气瓶在炎热环境中的充装速度,以保证气瓶能长时间安全使用。

     

    Abstract: The internal temperature of composite gas cylinders usually experience a temperature increment effect during the rapid gas-filling process of compressed natural gas (CNG) and hydrogen. As a result of severe temperature elevation, it would lead damage to the wound layers of the composite cylinders and threaten the safety of the vehicle gas supply system. For the sake of boosting the driving mileage of CNG cars, and the popularization and application of 35 MPa CNG gas cylinders and basalt fibers, this paper built a two-dimensional CFD model for the rapid temperature rise of CNG cylinders, and numerical simulations of 35 MPa basalt fiber reinforced composite cylinders during the rapid charging process were applied. Under the set conditions with 45 MPa filling backpressure, 293 K environment temperature and 2MPa inner pressure of gas cylinders, the results show that 5 minutes rapid gas inflation would result in the maximum gas temperature reaching 333 K (60 ℃) and a 40 K temperature increment, which met the requirements of ISO 11439 – 2013" Gas cylinders high pressure cylinders for the on-board storage of natural gas as a fuel for automotive vehicles". Furthermore, according to the simple variable method, fast filling time, ambient temperature and pressure inside gas cylinders were changed, respectively. It is concluded that under the setting conditions and the requirements of ISO11439 – 2013, the fastest filling time and the highest ambient temperature are 100 s and 305 K ( 32 ℃) respectively, while the gas pressure inside the cylinders meets the standard requirements . Therefore, the gas-filling speed of 35MPa basalt fiber reinforced composite gas cylinders in hot environments should be slowed down appropriately to ensure the safety of gas cylinders for long term use.

     

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