1673-159X

CN 51-1686/N

基于次磷酸铝的低烟阻燃天然橡胶研究

Research on Low Smoke Flame Retardant Natural Rubber Based on Aluminum Hypophosphate

  • 摘要: 天然橡胶的阻燃和抑烟是其用作轨道交通减振材料极其重要的安全性能指标。为了提高天然橡胶的火安全性,使用次磷酸铝协效氢氧化铝阻燃天然橡胶。锥形量热测试结果表明,在20份次磷酸铝和100份氢氧化铝的添加量下,两者的协同阻燃效果最佳,能使天然橡胶的最大热释放速率从515 kW/m2降低至169 kW/m2,总烟生成量从43 m2/m2降低到14 m2/m2,峰值热释放和总烟生成量的降幅均高达67%。力学性能测试结果表明,单独添加次磷酸铝会大幅恶化橡胶材料的力学性能,而次磷酸铝协同氢氧化铝使用仍使橡胶材料的力学性能保持在较高水平:拉伸强度大于15 MPa,永久压缩形变小于30%。因此,次磷酸铝与氢氧化铝复配使用不仅能起到协同阻燃天然橡胶的作用,还能维持其较高的力学性能。本文的研究成果为获得阻燃低烟的天然橡胶提供了一种新的技术策略。

     

    Abstract: The flame retardancy and smoke suppression of natural rubber are very important safety performances for its use as vibration damping materials for rail transit. In order to improve its fire safety, aluminum hypophosphate and aluminum hydroxide were used to prepare flame retardant natural rubber. Cone calorimetry test results show that 20 parts aluminum phosphate and 100 parts aluminum hydroxide is the optimum proportion, which could reduce the maximum heat release rate of natural rubber from 515 kW/m2 to 169 kW/m2, and the total smoke production from 43 m2/m2 to 14 m2/m2. Both peak heat release and total smoke production decreased by up to 67%. The test results of mechanical properties show that the addition of aluminum hypophosphate alone greatly deteriorated the mechanical properties of rubber materials, while the use of aluminum hypophosphate combined with aluminum hydroxide still keeps the mechanical properties of rubber materials at a high level: the tensile strength is more than 15 MPa, and the permanent compression deformation is less than 30%. Therefore, aluminum hypophosphite and aluminum hydroxide can not only play a synergistic role of flame retardant natural rubber, but also maintain its high mechanical properties. This work provides a new technical strategy for obtaining flame retardant and low smoke natural rubber.

     

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